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Project record

Printed, not filled.

Two designs, 500 pins, and a production method most teams have never heard of.

Chicago · IL

Quantity
500 pins
Size
2.0"
Pin type
Two-design set pins
Process
Offset printed offset printed

The brief

Offset printed, not enamel filled — and the reason is in the artwork.

How the design got made

Filled marker = the design pivoted
  1. Beat 1

    Two designs at 250 pins each, two inch

  2. Beat 2

    Offset printed rather than die struck soft enamel

  3. Beat 3

    Two moulds, one shipment, one purchase order

  4. Beat 4

    Ordered the day after quoting against a tight May delivery

The full account

Two ways to get colour onto a pin

Almost every record in this library is die struck soft enamel: the design is stamped into metal, leaving recessed wells, and coloured enamel is poured into each well. The raised metal lines between colours are part of the look — that is why enamel pins have that slightly jewelled, sectioned appearance.

This one is offset printed. The artwork is printed onto the pin face as an image.

When printing is the right answer

Enamel has a hard constraint: every colour needs its own well, separated by a metal line. That is fine for a logo with flat colour areas. It fails for:

  • Gradients — enamel cannot fade one colour into another
  • Photographic elements — a face, a skyline, a photograph of anything
  • Very fine detail — below a certain width, the metal line separating two colours is thicker than the colours themselves
  • Colour counts — every additional enamel colour is another fill

Printing has none of those limits. It also doesn't have enamel's depth or the metal line work, so it is a genuine trade rather than an upgrade.

The test is simple: could you draw this design with a fine metal outline around every colour? If yes, enamel. If no, print.

The order

Two designs, 250 pins each, two inch. Two moulds, one shipment, one purchase order — the same combining logic as any multi-design order.

Ordered the day after quoting, flagged rush, with a two-week in-country window.

Why this one is here

Because most teams are never told printing exists. They send artwork with a gradient in it, get a proof that has flattened the gradient into two enamel colours, and assume that is just how pins are. It isn't — it's how enamel is.

Specification

Everything on record for this order that is publishable.
TeamBombers BB Windy City
SportBaseball
Quantity500
Size2.0"
Processoffset printed
Filloffset printed
Pin typeTwo-design set pins
Banner includedNo
CityChicago
StateIL
Inquiry2025-04-22

This order sat under the threshold, so no banner was included. At the time the line fell at 1,000 pins at 2.0 inches or larger: the size step cost $0.20 more per pin — $1.07 to $1.27 — and brought a free 3ft × 6ft banner plus 100 bonus gold-metal or blackout pins with it.

Worth checking before you commit to a quantity: the bigger pin is frequently the cheaper total order.

quoted for this order only
About the prices on this page

Every figure here is taken from a real quote for a real order. That is the point of it — and also the reason it will not match what you are quoted.

Quantity moves the price more than anything else
Size and build are priced separately
Turnaround changes the total
Import tariffs apply and are disclosed on the quote
These are historical

Questions this order answers

Tell us the in-hands date first, before anything else. Rush orders are possible and we've protected tight dates by escalating directly with the factory mid-production.

It costs more, and the fastest shipping is also the tariff-exposed shipping. Three weeks out means a $40 delivery charge plus a $75 rush fee.

Sourced — Brainerd AHA rush, November–December 2025

Starting your team's pins?

This order was 500 pins at 2.0". Send us your roster size and your event date and we will come back with a price.

Request a free quote

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