Project record
Printed, not filled.
Two designs, 500 pins, and a production method most teams have never heard of.
Chicago · IL
- Quantity
- 500 pins
- Size
- 2.0"
- Pin type
- Two-design set pins
- Process
- Offset printed offset printed
The brief
Offset printed, not enamel filled — and the reason is in the artwork.
How the design got made
- Beat 1
Two designs at 250 pins each, two inch
- Beat 2
Offset printed rather than die struck soft enamel
- Beat 3
Two moulds, one shipment, one purchase order
- Beat 4
Ordered the day after quoting against a tight May delivery
The full account
Two ways to get colour onto a pin
Almost every record in this library is die struck soft enamel: the design is stamped into metal, leaving recessed wells, and coloured enamel is poured into each well. The raised metal lines between colours are part of the look — that is why enamel pins have that slightly jewelled, sectioned appearance.
This one is offset printed. The artwork is printed onto the pin face as an image.
When printing is the right answer
Enamel has a hard constraint: every colour needs its own well, separated by a metal line. That is fine for a logo with flat colour areas. It fails for:
- Gradients — enamel cannot fade one colour into another
- Photographic elements — a face, a skyline, a photograph of anything
- Very fine detail — below a certain width, the metal line separating two colours is thicker than the colours themselves
- Colour counts — every additional enamel colour is another fill
Printing has none of those limits. It also doesn't have enamel's depth or the metal line work, so it is a genuine trade rather than an upgrade.
The test is simple: could you draw this design with a fine metal outline around every colour? If yes, enamel. If no, print.
The order
Two designs, 250 pins each, two inch. Two moulds, one shipment, one purchase order — the same combining logic as any multi-design order.
Ordered the day after quoting, flagged rush, with a two-week in-country window.
Why this one is here
Because most teams are never told printing exists. They send artwork with a gradient in it, get a proof that has flattened the gradient into two enamel colours, and assume that is just how pins are. It isn't — it's how enamel is.
Specification
| Team | Bombers BB Windy City |
|---|---|
| Sport | Baseball |
| Quantity | 500 |
| Size | 2.0" |
| Process | offset printed |
| Fill | offset printed |
| Pin type | Two-design set pins |
| Banner included | No |
| City | Chicago |
| State | IL |
| Inquiry | 2025-04-22 |
The banner threshold
This order sat under the threshold, so no banner was included. At the time the line fell at 1,000 pins at 2.0 inches or larger: the size step cost $0.20 more per pin — $1.07 to $1.27 — and brought a free 3ft × 6ft banner plus 100 bonus gold-metal or blackout pins with it.
Worth checking before you commit to a quantity: the bigger pin is frequently the cheaper total order.
quoted for this order onlyAbout the prices on this page
Every figure here is taken from a real quote for a real order. That is the point of it — and also the reason it will not match what you are quoted.
- Quantity moves the price more than anything else
- Size and build are priced separately
- Turnaround changes the total
- Import tariffs apply and are disclosed on the quote
- These are historical
Questions this order answers
Tell us the in-hands date first, before anything else. Rush orders are possible and we've protected tight dates by escalating directly with the factory mid-production.
It costs more, and the fastest shipping is also the tariff-exposed shipping. Three weeks out means a $40 delivery charge plus a $75 rush fee.
Sourced — Brainerd AHA rush, November–December 2025
No. Every figure in this library is what one team was quoted for one order, on the day they asked. It is published as a record, not as a price list.
Quantity and size move it most: the break runs about $0.20 per pin for every hundred pins, and the range here goes from a 1,500-pin corporate run at 1.25 inch to a 3 inch dangler with glitter. Pin type and finish are priced per pin on top of that — a spinner was $0.65 more per pin on one order, glitter is $0.10 per pin per glitter colour.
Timing is separate again. Six weeks ahead of your date carries no delivery or rush charge; four weeks adds a $40 delivery charge; three weeks adds $40 plus a $75 rush fee. The pins are manufactured in China and are subject to US import tariffs, disclosed on the quote rather than at invoice.
For a price that applies to your order, send your quantity, size and in-hands date and we will quote it.
Sourced — Quoted ladders and fee schedule across the AP Pope, Corona Avengers and Brainerd AHA threads, 2025–2026
Starting your team's pins?
This order was 500 pins at 2.0". Send us your roster size and your event date and we will come back with a price.
Request a free quote